CAPABILITIES
With our annual casting capacity of 176,369,809.75 lb, we provide advantages to manufacturers of automotive, agricultural, hydraulic pumps and compressors, rail systems, construction equipment, scaffolding & molds and defense industries with 15 different materials of high-quality gray cast iron and ductile iron between 0.66 lb and 407.85 lb.
With our expert team, we provide design and engineering support to OEMs and their Tier 1 suppliers, other manufacturers and aftermarket, and offer integrated solutions to our customers from the beginning of the process to design, molding, processing and quality control.
With our 3D printing method provides, cost and time advantages for production of prototype and complex special parts in low quantities by eliminating the need for models and core boxes used in traditional methods.
🏭 Molding Lines
| Machine / Line | Mold Size (mm) | Capacity |
|---|---|---|
| HWS Horizontal 1 | 900 x 700 x 250/250 | 180 molds/hr |
| HWS Horizontal 2 | 1100 x 1000 x 300/300 | 60 molds/hr |
| Vertical 3 (Disamatic) | 500 x 400 x 100/315 | 300 molds/hr |
CNC Machining Process
With more than 45 automated machining centers and lathes efficiently process gray and ductile iron castings ready for assembly.
FAQ
What creates the difference in lead times?
Lead times vary depending on the project stage. For new parts, Pattern & Tooling typically takes 4-6 weeks as it involves engineering and CNC machining. Once the sample is approved, regular Production Casting is much faster, usually taking 2-4 weeks. We strive to meet your deadlines with our high-capacity molding lines.
Do you provide in-house machining or outsourcing?
We provide 100% in-house machining. Unlike many foundries that outsource, Ferro Castings is equipped with over 45 CNC units (Lathes and Machining Centers). This "One-Stop Shop" approach ensures tighter quality control, lower costs, and faster delivery for our customers.
What certifications do you hold?
We operate under the highest quality standards. We hold IATF 16949:2016 certification for the automotive industry and ISO 9001:2015 for general quality management. Additionally, our facility maintains full material traceability and utilizes advanced testing (X-Ray, Spectral Analysis) to guarantee compliance.
